If you own a 48-volt Club Car, sometimes your golf cart itself can get in the way of a proper charge. Just an FYI for you fellow ICON owners. Only the club car . Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. Overcharging Batteries Make sure not to overcharge your golf cart batteries because overcharging may damage them. Please contact your dealer for warranty transfers. Remove the motor from Cart and check the condition of individual parts e.g. Prevent motor issues by working within the carts limits. Since your charger isnt working, you may need to use a general battery charger like our favorite on Amazon before using your golf cart charger. The thread of the lug studs is a standard size. The Staff . Your ICON golf carts braking system might develop issues after prolonged use. I talked to the dealer and they said that when you charge an ICON you need to switching the power switch (the one under the seat) to the "OFF" position and . Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? Said that will reset the charger. ). Prior to replacing a tire, ensure that the ignition is off. However, make sure not to overcharge them. Yearly: from $299.95 Icon & Advanced EV Soundbar Mounting Bracket for Ecoxgear or Bazooka Sound Bars. Golf cart batteries die for a wide variety of reasons and any one of these issues could be to blame. So, the air pressure inside the tire should be adequate.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-leader-1','ezslot_11',108,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-1-0'); There might be some leaks on the tires. There are also sealed lead-acid batteries that are either Gel or AGM (Absorbed Glass Mat), which are types of sealed lead-acid batteries. A solenoid is a wire made coil that is used as an electromagnet. It's beautiful and gets me to where I want to go without any problems. Follow the steps above to charge each battery one by one to bring up the voltage.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-mobile-banner-2','ezslot_9',122,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-mobile-banner-2-0'); Many golf carts use Floating Lead Acid batteries, which require topping up because they are the cheapest and most readily available. Older golf carts with lead-acid batteries will struggle to charge if the distilled water levels in the battery drop. This will result in unbalanced batteries. Many people think that because golf carts run from 12V that the current is less than from a wall socket, which is true. There can be many reasons that your golf cart isnt charging, but there are only four main problems that those reasons could fall under, which we are going to investigate in this discussion. I just got my icon about 4 weeks ago, same problem. I actually live about two miles from my dealer so it's not a hassle to bug them about these things. Visually inspect any wiring to resolve this issue. So, you may change your solenoid whenever it gets damaged. It may be better to refer them to a qualified technician to resolve solenoid or direction switch issues, especially if you have thoroughly checked the other possible charging problems. Next, remove the wheel rim and tire by unscrewing the lug nuts. If anyone's battery has a reading that is below 12 volts per cell, then your charger needs to be replaced. Icon Golf Cart is the perfect street-legal electric cart that is suitable for both, residential and commercial needs. Check that each connection is tight on the terminals and that the golf cart wiring is tight. Yes. A new solenoid of course will serve better than an old or damaged one. We love this cart but the battery % problem is a pain in the ***. If the voltage is below 2V, the internal structure of lithium battery will be damaged, and the battery life will be affected. Currently there is no way to add a lift or lower the lifted carts at this time. Still, some high amperages and voltages run through the electrical system, and if the wiring is poor, thin, or frayed, it adversely affects the charging and output. Unplug the charger completely to be safe and then locate the fuse holder on the charger. 25 mi Distance per Charge < 20 ft Breaking Range 19 mph Max Speed (DOT Available through Dealer) 6.7 Min. Lug Nuts should be torqued to 55-65 FT LBS. A faulty motor is a culprit behind some ICON golf cart problems, such as a hard start and sudden stalling. Not sure if any of you all have had this issue before but this has happened twice to me in the past five days. patterns are measured in a straight line from center to center of two bolt holes sitting directly across from each other. It is frustrating when you try to start your golf cart, but it wont respond. It's extremely easy to hook your batteries up to the charger and forget about it. Tighten the loose bolts and nuts immediately. 36v Golf Cart using 3 12v Batteries - Surprising range. Other times, you notice strange sounds when braking. It does not only transport you and the golf accessories to the golf field but also it is very fun and relaxing to ride on. Check each link cable depending on how many batteries you have and the golf cart voltage. Batteries are warranted for a period of 2 years from the date of sale. Overfilling can also result in a loss of electrolytes. Lets examine each of these issues independently so you can troubleshoot in a sensible and logical process and then find out what the problem is, whats causing it and how to fix it. All ICONs do come standard with a universal ignition, however there is a unique key option available through your dealer. Dedicated to ICON Golf Cart owners both present and future. If damaged, fix them or get new ones. New batteries are initially about 75% of their full strength. With the key in the off position, plug your charge cord into the cart and wait till the charge indicator on the body turns green. What is the Wire Size for Golf Cart Batteries? As a result, golf cart battery chargers for 48 volt Club Cars need a working OBC to get them to start charging. You can check voltage of each individual battery and if you you find a low one, try trickle charging that battery to bring it back with smaller auto charger . Routinely service the motor to have it in good shape. Leaving your golf cart sitting for long periods, especially in very hot or cold weather, can lead to your batteries losing charge and being unable to pick up a charge as they dont have enough voltage to click the charger on.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-banner-1','ezslot_1',113,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-banner-1-0'); As we said before, the batteries need to have a small voltage to work, and if they are flat or dont have enough charge, the charger will not register the connection and wont be able to charge the batteries. Consider replacing the carts battery if you have used it for a long time. A faulty solenoid is among the frequent ICON golf cart problems. In order to keep your golf carts batteries fully charged and always available, manufacturers recommend charging your golf carts batteries while the cart is plugged in all the time. It is known that a solenoids duty is to transmit current to the motor of the cart. Plug the vehicle back in and repeat the charge cycle. The first step is to try and reset the cluster. Remove the fuse, see if its blown, and then replace it if it is. There might be several reasons for motor burnout. Your golf cart may not be charging because you have a battery problem, your charger itself is faulty, the connections on the batteries, wiring, or charger cable are faulty, or there are faults with the golf cart electronics. You can remove the connecting cables and wipe the terminals off using a solution of warm water and baking soda. State of Charge % incorrect. Golf Cart Charger Cord Fits Icon EV, Advanced EV Aetric Golf Carts. So, in this article, we are going to talk about the common problems and solutions of Icon Golf Cart so that you have the basic guidelines to solve the problem. No. Part of the golf carts regular maintenance should focus on the tires, where you inflate them if they are low on pressure. After my cart was charged overnight I went to drive it this afternoon and noticed the SOC % was reading 71%. Experience the convenience of a downtown driver without the expense of an electric car. Paul, 2 red flashes, may mean battery voltage may be too low to take a charge. AGM batteries are a good option to be used in golf carts. Always wear plastic gloves to avoid electrical accidents. You may not consider yourself a professional expert in fixing these problems. In addition, so many individuals improperly maintain their water level in the batteries which will destroy the batteries. Suppose you see any part of the wiring showing wear and tear or see the wire strands through the plastic outer casing. Your cart will need very minimal service, but the small things you do now will prolong the life of your cart. Remove the battery from the charger and then wipe the metal contact terminals on the battery with a dry cloth or cotton wool to ensure they are free of corrosion. Remember always to replace the fuse with the same one youve taken out, as the fuse specifications are particular for that charger model. (866) 426-6380 . And yes, it is completely free of cost to charge your battery, right?if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-banner-1','ezslot_7',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); Sometimes your cart starts running fine, but a few moments later it gets stuck. If you find your batteries do start to charge, you need to keep the discharge levels at the recommended levels to avoid this situation in the future. The main difference between FLA and the Gel and AGM batteries is that Gel and AGM are sealed and essentially maintenance-free. If you are not technically capable of checking this, it would better be left to a qualified technician. If you decide to get warranty work done outside of the dealer who sold you your cart, the parts will be supplied to the non-selling dealer from the Manufacturer, however, the non-selling dealer may or may not charge labor. If you are trying to start the cart, but the engine doesnt start or get the power, there is a likely battery-related problem. Well run through how to check for each issue. $99.99 Icon EV Electric Golf Cart 48V Delta Q On Board Battery Charger Brand New. They have been telling me they are trying to get a fix from Icon in Tampa. That charge indicator will always light up red once the charger kicks on. Golf carts are an essential part of golf for those who love golf. The icon golf cart battery terminals need to be inspected daily to ensure they are secure so as to resolve this issue. Tips from Andy - [From Engineer to Entrepreneur] - How to properly charge your ICON for best performance. If the indicator does not show, it signifies a problem with the battery or charging system. Replacement is the only option for a badly damaged motor, such as in the case of short-circuiting. As long as the solenoid can be repaired, it will kick start when the ignition system is working properly. Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. Tighten the units bolts and check them regularly to ensure that everything is great. 1/2X20. ICON golf cart battery issues arise due to: A faulty charging unit is another culprit behind the ICON utility vehicles starting problems. Traditional golf cart batteries require numerous amounts of maintenance for enhancing . Find a dealer. The Yamaha G29 is a robust golf cart which is pretty durable. If so, you're not alone. We had to replace the charger for our cart as it was not functioning properly. weigh just 1/4 the weight of traditional Lead-Acid batteries (325 lbs. Place the battery in a safe area and on a stable surfacea work bench in a garage or a shed may be the perfect option for working on a battery. Every tire has an expiration time. If you need to change the battery of your cart, you may need 800-1500$ to buy a new one. If all of the issues discussed above are in order, then the final examination needs to be of the cart components like the motor, and sometimes it can be fixed by pushing the reset button or toggling the power with the tow switch. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. The wires might be damaged, affecting current flow. When this happens, the first reaction is that the charger has failed, but often that is not the case. However, if that is not the case, then you have no other option but to reinstall a new battery. It is a very easy fix and can be done in 3 steps. An excessive amount of flashing suggests a faulty connection between the battery and the charger or an issue with the battery pack. However, you will need a new solenoid if the one you have is badly damaged. Thats why we decided to show you how you can deal with an EZGO 48-volt, Read More How To Fix EZGO 48 Volt Golf Cart Wont Move Problems?Continue, As a golf cart owner, you may face various issues that require regular maintenance and upgrade. The icon i40 electric golf cart uses a 4kw ac drive motor to drive the wheels at a maximum speed of 19 mph. Do not let the rag or paper towel get wet enough to drip on other parts of the car. If this doesnt work, you will need to test it with another fully charged battery, and if there is no joy, you may have burned the motor out, and the golf cart is charging correctly. Whether its depletion or sitting for too long, the acid levels are low, or they are just old, this is the first port of call when your golf cart isnt charging. A golf cart charger should last as long as your golf cart, but sometimes, the electronics inside the charger can fail, which will stop your golf cart from working. A common sign of solenoid problems on ICON golf carts is the absence of a click sound when turning on the ignition. See more. For example, a battery with an average of 50% DoD will last twice as long or more as an 80% DoD; a 20% DoD battery will last five times longer than a 50% DoD. The I40L has a high torque 14:1 rear. Posted: Oct 23, 2016. Evolution Classic Golf Cart Line. The following procedure will ensure they reach their full potential. Corrosion leads to sulfate buildup, which will hinder the current flow A faulty charging unit is another culprit behind the ICON utility vehicle's starting problems. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. However, the charger does not act as a trickle charger and once it is off it will not turn back on unless it is unplugged from the car and plugged back in to the car. The connections are another culprit behind the malfunctioning motor. Wait 10 seconds and turn the key to the on position, wait 10 seconds and turn the key off. The first move is plugging in the charger to see the charge status. Street legal and rugged enough for an outdoor joyride. An example of data being processed may be a unique identifier stored in a cookie. Recharging slowly and keeping your battery well maintained are the best ways to extend the life of your battery. If you fail then just move to experienced service providers. So it's definitely fair to say that if you're looking to buy a cart that boasts impressive speed without having to make any modifications, an ICON model is a good . Does the issue lie with the charger or the battery? You can use a pressure measuring meter to see the air pressure level. Check that both the body of the wire and the terminal connections are tight and clean and that there are no loose strands of wires sticking out or fraying loose. The following are the probable solutions to the overinflated tire problem. In some cases, depending on the battery, you may add new plates and restore some charging functionality, but if the battery is damaged beyond this, you would have to replace it or them. Even after providing sufficient air pressure, if your tire gets inflated repeatedly, there might be some tire leaks. Fast charging - Lithium batteries can be fully charged within 1-3 hours. If there was overflow on top of the battery, remember that the overflow is acidic. Sometimes, the battery isnt the issue, but the connections on the battery or between them cause the charging problems. Who Makes Noodle Golf Balls? The first step is to raise your vehicle. brushes, bearing, coil etc. Cartaholic. If you want to make good use of the golf cart, then an engine swap might be the perfect plan. The signs to know that there are some problems with the brake are- the feel of the brake pedal may change if pushed. Another potential problem masquerading as a charging issue is a faulty solenoid or direction switch. That may help the cart to run again. You should always make sure to have enough air in your golf cart tires. The charge indicator will go from red to yellow to green depending on the state of charge. Plug the vehicle in and leave until the charger shuts off by itself, Drive to discharge the batteries to 75% of battery pack capacity (see chart for voltage readings or use 9 holes of golf as a reference point). We bought it from the original buyers at the end of last. You can remedy this by using a general charger to charge each battery separately to boost the charge and then hook it to the charger and see if it works. These can happen when a solenoids gets problematic: Since a solenoid helps to start your cart, it becomes impossible to move your cart if the solenoid has any problem. Re: 2020 Icon I40L Review. Then you can plug the golf cart charger back in and see if it works. This site is owned and operated by Yard Floor. Step 2. If your golf cart isnt charging, you need to check that the wiring on the charger is good. Driving your cart until it is flat is not recommended, as you may end up depleting the batteries so much that you may need to replace them. Added accessories will only interfere with warranty coverage when that accessory is directly related to the failed component. Dealer gave us a "cheat code" that was supposed to fix it but it was only temporary. Dispose of your battery carefully as lead-acid batteries can be an environmental hazard. Undo the terminals from the battery posts and soak the corroded area in the cleaner or baking soda solution for about 5 or so minutes, then put on some gloves, grab your wire brush, and keep scrubbing until it's all gone. If you have checked your battery issues, even if the cart is not moving, there might be motor-related problems. This can become faulty and cause your golf cart not to charge. This segment is in this discussion as to when all has been checked externally, and your golf cart still isnt charging, then it may well be internal electronics that could be the cause and so is worth mentioning in this discussion. If you are not confident to investigate why your golf cart isnt charging, refer back to your pro-shop or cart service technician to get your cart back in service as soon as possible. The water-electrolyte levels (on a weekly basis). Additionally, the complications are minor and fixable. Also, If you hear a clicking sound while you turn on to accelerate your golf cart that means the solenoid has failed. Charge the cart then let it sit for about a hour after the charge cycle is finished. These variants are Icon Golf Cart i20, i40, i40L, and i40F. When the air pressure gets below the standard level, the tire inflates. Overcharging the Battery Problem This is one of the most common issues when it comes to golf cart batteries dying too quickly. Press the key to reset the motor and cover. On the other hand, overinflated tires are also problematic. If the run time of a tire expires, it will inflate and be unusable. Solving problems wont take much time if you know them beforehand. The most common ICON golf cart problems are battery issues, a problematic solenoid, a faulty motor, brakes failing to engage, and low-pressure tires. It is good to follow the standard air pressure level. [The Ideal Way]. However, it will not cost more than 10$ -30$ to repair leaked or damaged tires. _____ _____ Star Wars: Knights of the Old Republic II: The Sith Lords Influence Guide (XBox) _____ _____ March 11, 2005 Version 2.3 . Use a hand strap that hooks to the batteries, and progressively pull the heavy lead-acid batteries out of the cart. Corrosion leads to sulfate buildup, which will hinder the current flow. To best protect your batteries, make an effort to wipe down golf cart batteries every month or so. But do you know that you can upgrade the wheel size of your golf cart to a higher diameter, such as a 10, Read More 10 vs 12 Golf Cart Wheels: Which Size Is The Best?Continue, Do you have a Harley Davidson golf cart lying around in your garage? For maintaining the golf cart you can follow the instruction manual provided by the manufacturer company. If the voltmeter reads full battery voltage but no click, the solenoid has to be changed. Spoke to the guy delivering and asked about the SOC issue. Yes. Putting smaller or larger tires can affect the ride height of the vehicle, but the suspension height will remain unchanged. If you are using the Cart for a long time or under the scorching sun, your engine, wiring, and other components might get overheated. Overcharging results in corrosion of the positive plates, water consumption, and damaging temperatures in the lead-acid battery. Although the price of the motor varies market to market, the present unit price is 330 $ 350 $. You can also use a reputable battery terminal cleaner like CRCs 05023 Battery Cleaner, and this will not only neutralize the acid (if there is any), but you can wipe it clean with water afterward and get those contact terminals back to pristine condition. Once the cord is plugged into your outlet, you may now plug into your cars charge receptacle. Sometimes, the fuse in the charger may have blown, and it needs to be replaced. Any build-up around the terminals needs to be cleaned off as this will prevent proper current flow through the batteries and the charger. Club Car Accelerator Micro Switch Location | Heres All You Need To Know! They should also be tightened in proper sequence. Your Icon golf cart needs to contain the right amount of air pressure in its tires. But why not learn some tricks to solve some common ones? It comes with premium features like a 48V ICON 5KW 3 Phase High Torque motor, 4-wheel disc brakes, powder-coated steel chassis, a speed limit of 25 mph, lights, and turn signals. Loose connections can cause an arc effect, which is not conducive for proper current flow between the batteries and the charger and the batteries and the carts onboard computer. How To Overcome ICON Golf Cart Starting Issues. Most of the vehicle problems occur due to lack of maintenance and user error. Distilled water only. Choose Your Own. Opening your battery compartment, go through each connection between the battery terminals and the connection to the life and the ground wires on the cart to ensure they are tight. Park your car within the length of the supplied charging cable to an outlet. Yes, batteries can freeze if they are left in a state of partial or complete discharge. Driving with low-pressure tires is rough and may wear parts of the suspension system. Always keep your batteries topped off through the wintertime and lever go 30 days without charging.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-leaderboard-2','ezslot_7',119,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-leaderboard-2-0'); There is every possibility that could end up replacing batteries depending on the level of damage done, but we will discuss testing batteries a bit further on. A visual check of connections is the first option for wiring issues. The cause of a Club Car golf not charging is either a dead battery, a damaged power cable, or a faulty charger. Even after taking all the necessary precautions, you might get other kinds of problems with your cart. However, when the faults are cleared, the On Board Computer should reset and function properly most of the time. Overall AGM batteries are a great option for use in golf cars. The next step is to check the golf cart charger itself. If you have had an encounter with overheating before, it is likely the cause of the issue at hand. Never leave the batteries in a state of discharge for extended periods of time. If you have kept the cart without using it for a long period, then a charged battery will get uncharged. This is a common issue behind a problematic brake. Open Start > S ettings > Update & security > Troubleshoot Scroll down then click. Lug Nuts should be torqued to 55-65 FT LBS. Another basic reason behind a faulty brake is stuck cables. Bad battery: If you see that your charger is not turning on even after plugging it into your cart, then generally it's your car's battery, not the charger Bad charger: if the charger turns on but there is no sign of charging Also, you may hear a noise indicating that the brake is problematic. Because, it is always risky to work with any electric devices. When your golf cart doesnt charge, go through checking the batteries first to establish whether this is the problem. A red reset button should be present near the main battery power supply. If you convert your golf cart to lithium ion batteries, you could potentially lose almost 300 pounds of weight. Club Car recommends that electric golf car chargers be left plugged in to the golf car during prolonged storage. Share your questions, share your pictures, share your customizations, and share your knowledge of ICON Golf Carts. Tampa, FL 33619 (866) 426-6380 This may happen due to a mechanical leakage that leads to stuck the various parts of the cable altogether. Refrain from flooring the accelerator or overloading it. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. A new solenoid may cost around 15$-110$. Whereas the Icon i20 is limited to just two people. Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. For instance, you will not be able to charge your car on the same circuit as your refrigerator or other high amp appliances. Dealer reprogrammed the charger software and so far so good. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-leader-2','ezslot_14',111,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-2-0'); ICON Golf Cart uses AC motors. So, clean the cables and reconnect them to the battery. Following this thread to see if anyone has updates. And then, change the old tire with the new one. Most cart chargers plug into the cart using a three-pin connector. If you are looking for a dependable and long lasting charging system for your cart, then we would recommend looking into the Eagle Performance by Pro Charging Systems. Then there is me with the original Delta Q onboard charger removed. Barn Find Rescue Bootstrap Revival 7.7K views 3 months ago HTRC GOLF CART SMART BATTERY CHARGER 36v 48v Lithium |. It may happen that the cables are not perfectly connected or got loose. Manage Settings Lets delve into this! Check the main cables to make sure there isn't any corrosion. My name is Chris, and I am the founder of Yard Floor. In that incident, a modified 50-foot extension cord, not the manufacturer's cord, was used to charge an electric golf cart. Lycamobile $23 Plan Prepaid Sim Card Include 3 Month Service $38.24 Get it as soon as Tuesday, May 31 FREE Shipping on orders over $25 shipped by Amazon lycamobile sim card unlimited data plan preloaded sim card 6 month swim luca mobile sim canada sim lycra mobile lycra swim Product Description ,Please do not dial 622 to activate the sim card . lbs). I don't think we have anything conclusive yet and I think there are many factors that could be giving us all different results we should consider. Classic 2 PRO. You will notice that you have a charge indicator on the body. The amount of water (electrolyte) in a wet-cell battery should be1/8-1/4 below the bottom of the fill tubes that extend down from the opening of each battery. Some carts have 3 x 12V batteries for the 36V version and 4 X 12V batteries for the 48V version. Dont fill the battery above the plates as it needs space for the liquid to expand, so you need to be very careful not to get the acid on your skin or in your eyes, so protective gear is recommended.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-mobile-banner-1','ezslot_8',121,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-mobile-banner-1-0'); If they are, then top up the battery (usually with distilled water) and see if that works on the charger; if the charger still doesnt pick up the batteries, you may have damaged the cells and need a replacement.